Project Culance

Written by Dave Williams

August 10, 2003 | 07:44

Tags: #case #dave #macroman #project

Companies: #koolance

Front panel makeover time! Now just in case you are confused after me saying all the plastic bits were painted at the same time and yet here is a beige front panel! In the interests of clarity I have modded the space/time continuum in an attempt to retain some semblance of sanity to explain the various procedures employed in this project.

Project Culance Full frontal labotomy
So off we jolly well go...

Project Culance Full frontal labotomy Project Culance Full frontal labotomy
First I removed the door simply by pulling it off it's hinges. I have a thing about PC case doors. I hate them, especially butt ugly ones. Here is one of the two door hinge studs which I ground off using a well known brand of rotary tool...

Project Culance Full frontal labotomy Project Culance Full frontal labotomy
...so I could test fit some copper tubing.

Project Culance Full frontal labotomy Project Culance Full frontal labotomy
I needed to drill holes to fix the tubing in place so to start, I marked around the tube to give me a guideline to work to.

Project Culance Full frontal labotomy Project Culance Full frontal labotomy
Since there was no way a regular drill would get into such a tight space the well known brand of rotary tool was again called into action. I used the high speed milling bit to produce a hole big enough to get a sanding wheel in to accurately finish the hole.

Project Culance Full frontal labotomy Project Culance Full frontal labotomy
A bit of time and care is all that was needed to produce a perfect hole for the tubing. (More of that later). Next I wanted to remove the moulded plastic grill. Here I started off using a cut-off wheel, but that was taking too long so out came the pad saw.

Project Culance Full frontal labotomy
A minute later and the grill was gone. The sanding wheel and some files were used to remove the last bits of grill and clean up the opening. I will fit a piece of clear plexi behind the opening to make a window.
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